Rambler American Restoration
Driver's Side Quarter & Rocker Panels
Part 11 - Rocker Rust -- Happy Monday!
- OR -
I Never Thought I'd Be Happy
I Had To Replace My Quarter Panel
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February 16, 2004
I had the day off of work today so I thought I'd tackle a
seemingly easy job -- adjusting the door latch on the driver's side rear
door. This is one of those jobs that shouldn't take all that long to do but
ended up with me having to cut a very large hole in the quarter panel.
Here's the full tale of woe:
On Rambler American's, the door catch is held on with three
#4 Philips head screws and looks like this:
These screw's are typically a royal pain to get out but with
the proper bit on a socket wrench, it's not that bad of a job. In this
door's case, I ended up having to drill the heads off of two screws (use a
5/16" bit if you need to do this) which still wasn't that bad since the
screws are soft and the heat and vibration generated from doing this
generally lets you unscrew the remains pretty easily.
Where I ran into problems was after the screws were out.
Immediately after removing the last screw, the L shaped plate they screw
into dropped out of position. On a two door car, there's enough room to put
the plate back in place but not on a 4 door or a wagon! The only way to gain
access to this area of the car is to start cuttin'. So cut is what I did and
I ended up making a hole this big:
As you can see from the chalk line, this is a few inches
higher than I originally planned to cut but it will actually be okay since
the wheel house is rusted worse than I guessed originally. I also found a
hole (it's the dark spot in the middle of the area I cut out) that looks
suspiciously like the end of a Philips head screw driver made it so I
suppose I'm not the only one to have a bad day working in this area of the
car. Anyway, here's what it looks like where this plate is supposed to live:
As you can see, there's a cage that holds the plate in
place. The sides are welded into place but the bottom end is just bent over
the plate. What happened is that the bottom of the cage was bent out far
enough to let the plate fall. If this ever happens to you, you have my
sympathies.
Up Next: Part 12 - Rocker
Rust -- Drain Thingy
Last Updated
03/14/04 10:43:44 PM |